LION 1002

Heavy-duty power harrows – 3 to 4 m working width

Technical data

LION 3002LION 4002
CompareCompare
Working width3 m4 m
Rotor10 pcs.14 pcs.
Driveline speed with grass header1000 rpm1000 rpm
Rotor speed342 rpm342 rpm
Tine dimensions18 x 340 mm18 x 340 mm
Power requirement110 – 250 hp140 – 250 hp
Transport width3 m4 m
Weight of basic version1190 kg1450 kg
Weight cage roller Ø 540 mm325 kg
Weight toothed packer roller Ø 500 mm525 kg
Weight toothed packer roller Ø 550 mm547 kg
Weight crumbling packer roller Ø 525 mm520 kg750 kg
Weight pack ring roller Ø 550 mm coated550 kg740 kg
Weight toothed packer roller Ø 500 mm coated528 kg600 kg
Weight toothed packer roller Ø 550 mm coated558 kg690 kg
Weight prism packer roller Ø 500 mm coated; 12,5 cm row spacing560 kg735 kg
Weight prism packer roller Ø 500 mm coated; 15 cm row spacing530 kg695 kg
Weight rubber packer roller Ø 585 mm coated575 kg

Standard Equipment

LION 3002 / 4002

MountingRear three-point
Mounting optionThree point linkage c/w enclosed lower link pins
Mounting categoryCat. II / 2
Cat. III / 3
Rotor unitTapered bearings
PTO shaft guardingequipped with a cam-type clutch
PTO shaft profile1 3/8″ 6-splines
Standard equipment includesRear levelling board
Spring-loaded side boards
Foldable side boards

 

*Always confirm model specifications & pricing with a Gendore Product & Sales Specialist
LION 1002

Technology

  • The rotor transmission, the heart of the machine

    The rotor transmission, the heart of the machine

    The rotor transmission
    The rotor transmission

    LION power harrows guarantee extremely smooth running and high strength. These machines operate reliably even in the hardest conditions and heaviest soil. Just take a look at this impressive technology

    • Thick-walled gear trough made of fine-grained steel – extremely resistant to twisting.
    • „ Tapered front edge – soil can flow past unrestricted without bulldozing.
    • Large gears feature integrated bearings. Extended inner splines for a secure seat on the rotor shaft.
    • The bearing housings are welded to the central gusset and bottom of trough. An exact spacing between each rotor is guaranteed as a result.
    • Robust tapered roller bearings in forged, single-piece bearing housings.
    • The lower bearings are located as close as possible to the tine carrier, helping to reduce lateral stress.
    • The upper and lower bearings are spaced as far apart as possible to reduce load and minimise stress.
    • The forged, full-width tine carriers are integrated into casing. This offers the best protection against wrapping because the tines deflect the soil away from the gear trough. As a result stones cannot become trapped between the rotors.

    Impressive driveline

    • 2.36″ / 60 mm diameter rotor shafts on LION 1002 series
    • Bearings and gears run submerged in semi-liquid grease.
    • Labyrinth rotor shaft seals.
    • The tines are 0.71″ / 18 mm thick and can be reversed to be used on both edges.
    • Quick-fix tine replacement system optional.

  • Quality

    Quality

    Precision in every detail

    Gear trough
    Gear trough
    Tine mountings
    Tine mountings

    Extended service life is only possible thanks to precision machining and strong construction. At PÖTTINGER this level of high quality goes without sayingGear trough and tine mountings

    • The high-strength deep gear trough provides the gearbox with excellent torsional strength.
    • „ Large toothed gears, 1.97″ or 2.36″ / 50 or 60 mm thick rotor shafts with heavy-duty tapered roller bearings and wide bearing spacing ensure durability
    • The deep gear trough is formed from a single piece of steel. The welded central gusset provides maximum stability.
    • The bearing housings are welded into the box section before milling at the CNC machining centre. This ensures exact rotor-to-rotor spacing and guarantees you smooth-running and a long service life.
    • Forged components from the PÖTTINGER hardening centre offer many years of reliability.

    Durable bearings

    Durable bearings
    Durable bearings
    The bearings and gears are sealed and run submerged in semi-liquid grease. The tough bevel gears are made from tempered steel. The lower bearing is located close to the tine carrier. This takes the stress off the bearing and reduces wear. The shaft and bearing are protected by a labyrinth seal, which prevents loss of semi-liquid grease and at the same time ensures no dirt can penetrate.

    Tines hardened completely through

    Tine mountings
    Tine mountings

    The tines are the critical interface to the seedbed. Penetration of the ground is optimised for the most uniform tilth.

    • LION power harrow tines are swept inwards and angled to the rear. As a result the soil near the surface is loosened and crumbled intensively. Larger clods remain lower down.
    • The 18 x 340 mm thick tines are made from hardened boron steel and are heat treated right through the complete cross section.
    • Both tines are seated securely in the recesses in the tine carrier. Two alignment pins keep the tines centered and they are secured using a clamping plate.
    • Only two bolts are needed on each rotor. These can be loosened without chocking the rotors.

    DURASTAR tines – coated and proven in the field

    DURASTAR tines
    DURASTAR tines

    • 60 % longer service life thanks to special hard wearing coating
    • 0.59″ / 15-mm and 0.71″ / 18-mm-thick reversible tines
    • Excellent retention of shape
    • Consistent work quality

  • Technology at the highest level

    Technology at the highest level

    Quick-fix tines

    Quick-fix
    Quick-fix

    The rapid and reliable solution available as an option

    • Remove lynch pin and lock pin
    • Remove tines
    • „ Fit new tines
    • Refit lock and lynch pin – finished!

    Universal tines for every operation

    Flexible position
    Flexible position

    The tines can be positioned aggressively pointing forwards, or in a trailing position. Either position achieves excellent tilth at seed placement level.Sweeping position – for good crumbling effect at seed level

    • Finer soil is concentrated at the level of the seed. Larger clods and harvest residues remain on the surface to protect against erosion.

    Aggressive position – for breaking up the ground

    • Angled forwards the tine breaks up the soil from underneath for mulch drilling, mixing harvest trash well into the soil.
    • Only possible with the 0.71″ / 18 mm thick tines.

    Robust linkage

    Robust linkage
    Robust linkage

    • The linkage is widely supported. Double-sided Category 2 and 3 free swinging lower linkage and three position adjustment are designed to bring the power harrow as close as possible to the tractor.
    • On the LION 403 and 4002 the headstock is fitted with additional side struts.

    Gearbox versions

    Variable speed gearbox
    Variable speed gearbox
    Fixed speed gearbox
    Fixed speed gearbox
    LION variable speed gearboxLION 303, LION 303.12 up to 180 hpLION 353.14, LION 403 up to 200 hpLION 3002, LION 4002 up to 250 hpSelect the desired rotor speed by changing gear combinations. PTO shaft is only at a minimal angle with the input shaft placed well back. As a result smooth, quiet operation in the field and at headlands. Cam clutch protection ensures trouble free operation and gearbox cooling fins regulate gearbox oil temperature. A rear PTO shaft is available as an option.

  • Standard & Optional Equipment

    Standard & Optional Equipment

    Levelling Board

    Levelling Board
    Levelling Board

    The rear levelling board is standard and is set automatically with the depth of the rear roller – no readjustment is necessary. Consistent distance from the tines over the full working depth range thanks to linear guides on frame.

    • Initial depth set using pin-in-hole adjustment.
    • This is easily accessible from the side.

    The front levelling board (optional) is identical to the rear board.

    Field-proven rear rollers

    Rear rollers
    Rear rollers

    • Conveniently the scrapers can be adjusted from a central point as well as individually.
    • A POTTINGER seed drill can be mounted directly to the rear roller and top link. The result is the seed drill and roller work as one follow ground contour changes exactly. Closely mounted to the roller scraper bar keeps overall length to a minimum.
    • Coated hard wearing scrapers are standard on 19.68″ / 500 and 21.65″ / 550 mm tooth-packer roller, crumbling-packer roller, pack ring roller and rubber packer roller.

    Wheel track eradicators

    Wheel track eradicators
    Wheel track eradicators
    Spring-mounted track eradicators are on all LION power harrows. These are spring-mounted to protect against stones and foreign objects. The working depth can be adjusted without using any tools

  • Mounting and linkage configurations

    Mounting and linkage configurations

    Reducing costs is top priority in arable farming. Save money with a power harrow/seed drill combination.

    HYDROLIFT

    HYDROLIFT
    HYDROLIFT

    • Hydraulic mounting system for independent seed drills with eight and length adjustable linkage.
    • Two hydraulic cylinders guarantee maximum lifting power up to 52.91 sht / 2.4 t for larger mounted seed drills.
    • Lift height limiter optional.

    Implement mounted with a mechanical top link.

    Implement mounted with a mechanical top link
    Implement mounted with a mechanical top link
    Mounted seed drill
    Mounted seed drill

    • VITASEM and AEROSEM seed drills from PÖTTINGER can easily be mounted.
    • The centre of gravity is in front of the rear roller – very close to the tractor. The additional weight of the seed drill on the roller provides even better consolidating effect for the seedbed. The gap between the coulter rail and the rear roller is minimised to form a compact unit.
    • The piggy-back drill is mounted on the packer roller and guided by the top link using a parallelogram so the packer and seed drill form a single unit. This enables the working depth of the power harrow to be changed by adjusting the roller without having to correct the seed drill top link.

    Piggy-back with hydraulic top link

    Piggy-back with hydraulic top link
    Piggy-back with hydraulic top link

    • A hydraulic cylinder is also available to pivot the seed drill up over the power harrow.
    • Improved of centre of gravity in relation to tractor.
    • High ground clearance of drill coulters at headlands.

  • Rear rollers

    Rear rollers

    Cage roller

    Cage roller
    Cage roller
    The ideal roller for dealing with dry, non-sticky soils. The roller is fitted with strong rods for optimal compression.Diameter: 420 mm, 8 barsDiameter: 540 mm, 11 bars

    Toothed packer roller

    Toothed packer roller
    Toothed packer roller
    This roller is suitable for all types of soil. The roller leaves behind an optimum, re-packed seedbed with loose, fine soil at seed level. The scrapers are located just above surface level. That is why no earth clods can be lifted away, even in wet conditions, and a perfect capillary structure remains intact for optimum germination. The scrapers can be adjusted centrally and individually. They can simply be pivoted away for cleaning. The hardened scraper plates are reversible for double the service life. Roller diameter: 16.5″, 19.7″ and 21.7″ / 420, 500 and 550 mm. The teeth are hardened right through. Case-hardened scrapers are also available.

    Crumbling packer roller

    Crumbling packer roller
    Crumbling packer roller
    The teeth are offset at an angle to the left and right. This roller is especially suitable for heavy, clay soils. The result is a deep packing effect with loose crumbling effect just under the surface. Coated scrapers (standard) prevent soil sticking to the roller.Diameter: 525 mm

    Pack ring roller

    Pack ring roller
    Pack ring roller
    The packer rings are fully enclosed and have a diameter of 21.7″ / 550 mm with 8 rings per metre of working width. Due to the small hub diameter, the scrapers do not need to contact the roller or be adjusted. The roller produces a corrugated consolidation effect to promote water absorption and allow the soil to breathe. Ideal for stony, damp conditions and heavy organic residues. Harvest residues remain on the surface of the soil and protect the soil against drying out. Case-hardened scrapers are standard.

    Prism packer roller

    Prism packer roller
    Prism packer roller
    The Prism rings are spaced at 12.5 mm or 5.9 inch. This roller handles all operating conditions, including stony ground and larger quantities of harvest trash. The striped formation of re-consolidation promotes water absorption and breathability of the soil that is subject to less compaction in the gap between the rings. Coated scrapers are standard and help prevent soil sticking to the roller.

    Rubber packer roller

    Rubber packer roller
    Rubber packer roller
    This roller is ideal for widely varied ground conditions. Especially for use with trailed implements where the load-bearing capacity of other rollers is near the limit. A diameter of 585 mm and the special profiling allows the soil to be compacted in rows. Coated scrapers (standard) prevent soil sticking to the roller.

  • LION - For tractors up to 250 hp

    LION – For tractors up to 250 hp

    Proven top level performance up to 184 kW / 250 hp

    The machine for the professional with working widths of 9.84″ / 3 and 13.12″ / 4 m. Proven technology for all soil conditions. You can rely on these LION models in the most demanding situations.

    Sturdy gear trough and engineered tine mountings

    • The high-strength deep gear trough provides the gearbox with excellent torsional strength.
    • Large toothed gears, 2.36″ / 60 mm thick rotor shafts with heavyduty tapered roller bearings and wide bearing spacing ensure a long service life.

    Tough from the ground up

    High-strength deep gear
    High-strength deep gear
    The deep gear trough is formed from a single piece of steel. The welded central gusset provides additional stability. The bearing housings are welded into the box section with the central gusset before being milled on the CNC machining centre. This sequence ensures exact axis spacing between each rotor; The guarantee for extremely smooth running and a long service life.

  • High performance power harrow technology

    High performance power harrow technology

    For the toughest operating conditions

    LION 3002
    LION 3002
    Gearbox
    Gearbox

    Power harrow technology for the highest power class

    • Robust wide headstock – with additional side struts on LION 4002.
    • Clevis-type Category 2 and 3 free swinging lower linkage with three position adjustment are designed to match every tractor.
    • The side boards are spring-mounted and can be raised.
    • Parallel linkage optional.
    • The gearbox features large cooling fins for maximum heat dissipation. A cam-type clutch is integrated into the PTO shaft to protect the transmission. Rear PTO shaft is also available.
    • The large-dimensioned, heat-treated precision bevel gears are submerged in semi liquid grease. 2.36″ / 60 mm thick rotor shafts with tapered roller bearings ensure durability. Cartridge sealing guarantees absolute leak-tightness of the gear trough.
    • The forged, full-length tine carriers are integrated into casing. This offers best protection against wrapping because the tines work the soil away from the trough. Stones cannot become trapped between the rotors.
    • Heat-treated tines are 59″ / 18 m thick for a working depth down to 11.02″ / 280 mm.

    Professional kit

    Levelling board
    Levelling board

    Setting up for different soil conditions has to be quick and uncomplicated in this category. Well thought out details make adjustments more straightforward.

    • „ The rear levelling board is supplied as standard and is heightadjusted automatically by the rear roller – no manual adjustment required. Consistent distance from tines over full working depth thanks to linear guides on the frame. Initial depth is set using pin-in-hole adjustment – easily accessible at each end of the levelling board.
    • The front levelling board (optional) is identical to the rear board.
    Spring-protected side boards
    Spring-protected side boards

    Spring-protected side boards

    • Spring-mounted side plates are standard on the LION 3002 and 4002.
    • Parallel linkage optional.
    • These can be simply folded upwards during transport. Unique system: The spring does not need to be disengaged to fold up the side boards.


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